Muffin Monster Repair for HM Prison
The Challenge
We were asked by one of our clients to swap their existing Muffin Monster (an inline macerator used on their sewage system) for a spare one they had on site. The area was a confined space and also inside the prison. The client also wanted the existing Muffin Monster repaired and returned to site as a spare.
The Solution
The above challenge was not an issue for Dura Pump as we regularly work with Muffin Monsters, Mono Munchers and other inline macerators, which protect prison waste pumps from blockages. Our engineering team is confined space trained so the removal and replacement of the macerator was straightforward.
Once the spare macerator had been installed, we returned the existing Muffin Monster to our workshop for a full dismantle and inspection. Once a full workshop report had been created we then quoted our client for the work required using genuine Sulzer parts. Having received the go-ahead from our client we carried out a full clean on the macerator, prepared all the parts, supplied and installed new cutters, bearings, gaskets and a coupling, and had the ATEX motor rebuilt with new bearings. We re-assembled the completed unit, tested it and delivered it back to site as their spare.
The Outcome
As a result, our client was able to use us as a single point of contact, from the installation through to the repair of the spare macerator, minimising hassle for them and ensuring continuity throughout the job.
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