Complete Pump Overhaul for Modular Correction Facility
The Challenge
A pioneering Category C modular prison, housing up to 1,600 inmates, faced significant operational risks. Its existing pump systems across multiple critical plantrooms were at their end-of-life, leading to frequent failures, escalating maintenance costs, inefficient energy consumption and potential disruption to essential services – vital for security and daily operations. Dura Pump was tasked with delivering a comprehensive, reliable and efficient pump system overhaul.
The Solution
Dura Pump engineered a tailored solution centred around Lowara pumps, selected for their proven durability, energy efficiency and suitability for the demanding environment of a correctional facility. Our comprehensive approach across the five key plantrooms (gatehouse, admissions, skills block, kitchen and primary plantroom) included:
- Detailed site assessment and selection of optimal Lowara pump systems for each plant room’s specific operational demands.
- Precision supply and installation of all necessary components, including flanges, base plates, fixings and gaskets.
- Integration of flexible bellows for booster sets to absorb vibration and reduce noise.
- Expert pipework modifications to ensure seamless system integration.
- Full mechanical and electrical connections performed by certified engineers.
- Rigorous testing and commissioning of all new pumps to guarantee optimal performance and reliability.
Technical Specification
- Primary plantroom – 2 Lowara LNEEH 65-160 inverter inline pumps.
- Gatehouse plantroom – Lowara SMB 30 – triple booster set.
- Admissions plantrooms – 2 Lowara Ecocirc XL Plus D 32-100 twin pumps and 2 Lowara LNEEE32-160 pumps.
- Skills Block plantroom – 1 Lowara LNTEE 32-160 pump and a Lowara SMB 20 – twin 3SVE05, 0.55kW 400V Booster Set.
- Kitchen plantroom – 1 Lowara LNTEE 50-125 twin head inline pumps.
The Outcome
The prison now benefits from a significantly enhanced and reliable water management system:
- Modernised Infrastructure: A completely new, state-of-the-art pump system, designed for longevity and expected to deliver reliable service for 10 years with recommended maintenance.
- Significant Energy Savings: The implementation of inverter-driven pumps and modern, high-efficiency Lowara technology (including IES2-rated booster sets) reduces energy consumption, leading to lower operational costs.
- Improved Environment: Quieter operation of pumps contributes to reduced noise levels within the plantrooms and adjacent areas.
- Reduced Maintenance Burden: New, reliable pumps decrease the frequency of breakdowns and the need for reactive maintenance, freeing up facility resources.
- Optimised Water Pressure & Flow: Constant and reliable water pressure across all key areas (with booster sets certified for drinking water use where applicable), crucial for hygiene, amenities, and operational processes within the prison.
- Extended System Life: Reduced wear on pipework and valves due to smoother pump operation and constant pressure features.
- Future-Ready: Selected pumps offer communication capabilities (Modbus/BACnet) for future integration with the facility’s Building Management System.
Conclusion
By comprehensively overhauling its critical pumping systems with Dura Pump, this correctional facility now operates more sustainably, efficiently and at a reduced cost. This ensures the uninterrupted delivery of essential services, contributing to the security and smooth running of the entire establishment.
Do you need a similar robust, energy-saving saving and cost-effective pump solution for your facility? Contact us today to discuss how we can cut your operational costs, boost system efficiency and enhance long-term reliability.
Choosing Dura Pump means investing in reliability and safety for your facility. Talk to an expert about your needs
